Successful Factory Acceptance Test Completion
Changshu, Jiangsu, July 12, 2024 — The latest 13-meter pure electric pilot boat GCS control system developed by General Energies successfully completed its Factory Acceptance Test (FAT) at Zenergy's facility in Changshu, Jiangsu.
The comprehensive testing, which began on July 7, 2024, and concluded on July 12, 2024, passed all requirements, providing robust technical support for the shipyard exporting to Indonesia and marking a significant milestone in electric marine propulsion technology.
Comprehensive Testing System Components
The entire testing system showcased a sophisticated integration of cutting-edge technologies, demonstrating the advanced capabilities of General Energies' electric propulsion solutions.
GCS Control System
General Energies' independently developed control system for optimal performance management
Danfoss Motors
Liquid-cooled EM motors and EC motor controllers for efficient propulsion
Battery Systems
Two 195 kWh liquid-cooled battery packs for extended operational range
Technical Specifications
All equipment performed excellently during the FAT, meeting all technical and performance standards set for the 13-meter pure electric pilot boat destined for Indonesian operations.
Control System
GEES GCS Technology
Motor Type
Danfoss Liquid-Cooled EM
Motor Controllers
Danfoss Liquid-Cooled EC
DC Network Cabinet
ABB Inverters with LCL
Battery Capacity
390 kWh Total (2 x 195 kWh)
Testing Duration
July 7-12, 2024
Advanced Battery Technology
The testing system featured liquid-cooled battery packs jointly developed by Zenergy and General Energies, each pack with a capacity of 195 kWh, totaling two packs for a combined 390 kWh capacity.
- High Capacity Design: 390 kWh total capacity providing extended operational range for demanding pilot operations
- Liquid Cooling Technology: Advanced thermal management system ensuring optimal performance in tropical climates
- Joint Development: Collaborative innovation between Zenergy and General Energies for enhanced reliability
- Modular Configuration: Two 195 kWh packs allowing for flexible power management and redundancy
- Performance Validation: Comprehensive testing confirming all technical specifications and safety standards
Strategic Partnership Excellence
The successful FAT demonstrates the effective collaboration between General Energies, Zenergy, and Danfoss, combining their respective expertise in electric marine propulsion, battery technology, and motor systems.
General Energies
GCS Control System Development
Zenergy Partnership
Joint Battery Pack Development
Danfoss Integration
Liquid-Cooled Motor Technology
ABB Components
DC Network Cabinet Solutions
Aviation Connectors
Simplified Installation Process
Indonesia Export
International Market Support
Unprecedented Milestone Achievement
This test was crucial for all parties involved. By passing the FAT, the time required for on-board commissioning was significantly reduced, marking an unprecedented milestone with immense value for the project and future electric vessel deployments.
The successful completion of the Factory Acceptance Test not only validates the technical excellence of General Energies' electric propulsion technology but also demonstrates the readiness of the system for real-world marine applications in challenging operational environments.
Indonesia Export Project Support
The successful FAT provides robust technical support for the shipyard exporting to Indonesia, ensuring that the electric pilot boat will meet all operational requirements upon delivery.
- Reduced Commissioning Time: Pre-validated systems significantly decrease on-board installation and testing duration
- Technical Validation: Comprehensive testing confirms system readiness for Indonesian maritime operations
- Quality Assurance: All components verified to meet international standards and specifications
- Export Confidence: Proven performance provides assurance for international market deployment
- Installation Efficiency: Cable harness reusability streamlines vessel integration process
Future Implications
This successful Factory Acceptance Test represents a significant advancement in electric marine propulsion technology and establishes a new standard for pre-deployment validation of electric vessel systems.
The collaborative approach demonstrated by General Energies, Zenergy, and technology partners sets a precedent for future electric vessel projects, showcasing how comprehensive factory testing can ensure seamless deployment and optimal performance in international markets.
Technical Innovation Leadership
General Energies continues to lead the maritime industry's transition toward sustainable electric propulsion solutions, with this FAT success demonstrating the company's commitment to technical excellence and international market support.
The integration of advanced control systems, liquid-cooled technologies, and innovative installation solutions positions General Energies at the forefront of electric marine technology development and global deployment capabilities.